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A2: Medium temperature materials
An important aspect of magnesium silicide (Mg2Si) is its capability for being doped in order to modify its electrical conductivity, thermal conductivity and durability at elevated operating temperatures. Some features of Mg2Si can broaden its application in the field of thermoelectric devices and encourage the development of a possible system for waste heat recovery.
As a promising impurity in Mg2Si, antimony (Sb) has been dominantly used in our previous experiments, enabling in practical terms an impeccable power factor of ~3.5x10-3 W/mK2 (600~900 K) and a ZT value of ~1.05 at 873 K. Sb-doping also provided satisfactory thermal durability, showing low and stable electrical resistivity characteristics at 873 K in atmosphere for up to 1000 h, though such samples were difficult to sinter to a high density with no cracking.
To modify the fabrication process and the thermoelectric properties of Mg2Si doped solely with Sb, an isoelectric impurity of zinc (Zn) was incorporated as a supplementary dopant. The concentrations of co-doped Sb and Zn were varied from 0.5 to 1.0 at%, respectively, and both elements were introduced into a congruent melt of Mg2Si using the “All Molten Synthesis” method. The resultant polycrystalline Mg2Si was pulverized and then sintered using a “Plasma Activated Sintering” (PAS) technique. Although material doped solely with Sb produced low yields in terms of specimens without cracks, almost all of the co-doped specimens typically had no cracks and a relative density of 98% or more, indicating that the reproducibility was better than that of simple Sb-doped samples. The 500 hours durability test at 873K in atmosphere exhibited no notable drop in electrical resistivity for all co-doped samples. The highest ZT value was 0.85 in an [Sb 1.0 at% + Zn 0.5 at%] co-doped sample. This value was higher than that of an [Sb 0.5 at%] sample.