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B7: Device and system performance

T.J. Hendricks
NASA - Jet Propulsion LaboratoryPower and Sensors SectionThermal Energy Conversion GroupPasadena, CA  91109

Thermoelectric energy recovery is an important technology for recovering waste thermal energy in high temperature industrial, transportation and military energy systems.  Thermoelectric (TE) power systems in these applications require high performance hot-side and cold-side heat transfer to provide the critical temperature differential and transfer the required thermal energy to create the power output.  Hot- and cold-side heat transfer performance is typically characterized by hot-side and cold-side thermal resistances, Rh,th and Rc,th, respectively.  This heat transfer performance determines the hot-side temperature, Th, and cold-side temperature, Tc, conditions when operating in energy recovery environments with available temperature differentials characterized by an external driving temperature, Text, and ambient temperature, Tamb.  Hot-side thermal resistances can be affected by many external factors, including hot exhaust gas contaminations, differential expansion forces, external vibration forces, or changes at key transfer interfaces caused by material diffusions or breakdowns.  It is crucial to monitor and track the hot-side thermal performance at all times during TE energy recovery system operation, thereby allowing one to track the system “health”, predict future expected system performance, and anticipate / prevent system failures.  This paper describes the use of perturbation methodology and the direct coupling between TE current, voltage, and hot-side energy flow to extract a real-time, in-situ evaluation of hot-side thermal resistances.  External measurable TE parameters, either system current or Text, can be perturbed during system operation and the resulting TE system response can then be coupled mathematically to the hot-side thermal transfer performance (i.e., thermal resistance).  This can then assist in developing faster, real-time techniques to alleviate any system performance degradation or identify and prevent system damage from dramatic changes in hot-side thermal transfer conditions.  This paper will discuss the mathematical formalism of this technique and TE module experimental data demonstrating its applicability to industrial, transportation, and spacecraft TE power systems.